Self-Cleaning Drawer-Type Magnetic Separator for Plastic Pellets

Product Overview

The Self-Cleaning Drawer-Type Magnetic Separator for plastic pellets is a specialized iron removal device designed for the plastic processing industry. It features a drawer-type structure with high-strength magnetic bars and an intelligent cleaning system. As plastic pellets flow through the magnetic bar chamber, ferromagnetic impurities are effectively adsorbed. Once the preset time or impurity threshold is reached, the cleaning mechanism activates automatically, peeling off the impurities and discharging them into the waste collection tank. The entire process operates without the need for shutdown, ensuring the continuous and stable operation of plastic production lines.

Product Advantages

1. Protects Injection Molding Equipment: Effectively removes iron impurities from plastic pellets, preventing damage to injection molding machine screws, barrels, and molds. Reduces equipment wear and extends equipment service life by over 30%.

2. Improves Product Quality: Eliminates black spots, surface defects, and mechanical strength issues caused by iron impurities in plastic products. Product qualification rate increases by over 20%.

3. Continuous Operation: The automatic cleaning mechanism enables 24/7 uninterrupted iron removal, eliminating production downtime. Daily production efficiency is improved by over 15%.

4. Easy Maintenance: The drawer-type design allows for easy access to magnetic bars for inspection and maintenance. Low failure rate and long maintenance intervals result in minimal annual maintenance expenses.

Product Parameters

Case Benefits

Implementation of a self-cleaning iron removal system in a plastic products company with an annual production capacity of 5,000 tons achieved the following benefits:

• Quality Improvement: Plastic product qualification rate increased by 20%, reducing customer complaints by 80%.

• Equipment Protection: Equipment maintenance costs reduced by 50,000 CNY/year, extending equipment service life by 3 years.

• Productivity Increase: Elimination of cleaning downtime increased daily production capacity by 15%, raising annual output by 750 tons.

• Cost Savings: Reduced labor costs by 40,000 CNY/year and lowered equipment maintenance costs by 30,000 CNY/year.

Q&A

Q1: What is the maximum iron content that the equipment can achieve?

A1: The equipment can control the iron content of plastic pellets below 2 ppm, meeting the requirements of high-quality plastic products.

Q2: How is the cleaning frequency set?

A2: The system supports both time-based and impurity threshold-based control modes. Cleaning frequency can be automatically adjusted according to material iron content and production capacity. Typically, automatic cleaning is set to occur every 2-4 hours.

Q3: Is the equipment installation complicated?

A3: The equipment features a modular design with customizable interface dimensions, allowing seamless integration into existing production lines. Installation typically takes only 1-2 days, with on-site installation and commissioning services provided by the company.