Self-Cleaning Magnetic Separator for Energy Storage Materials

Product Overview

The Self-Cleaning Magnetic Separator for energy storage materials is a specialized iron removal device designed for the production of materials used in energy storage systems. It features a fully enclosed structure and is constructed with 316L stainless steel, meeting the stringent purity requirements of the energy storage industry. Equipped with a high-pressure flushing automatic cleaning mechanism, the device efficiently removes ferromagnetic impurities from energy storage materials, ensuring the materials meet the high-purity standards required for long service life and stable performance. Through an intelligent control system, it achieves scheduled or on-demand automatic cleaning, ensuring continuous production and stable material quality.

Product Advantages

1. Ensures Material Purity: Employs a high-gradient magnetic field design capable of adsorbing ferromagnetic impurities as small as 0.5μm. Iron removal rate ≥ 99.9%, ensuring energy storage material iron content is controlled below 0.5 ppm, meeting the strict requirements of high-performance energy storage systems.

2. Extends Service Life: Effectively removes iron impurities that can cause capacity degradation, cycle life reduction, and safety risks in energy storage systems, extending the service life of energy storage devices.

3. Clean Production: Fully enclosed structure with no consumable contamination. High-pressure flushing uses high-purity water or inert gas, avoiding risks of secondary contamination. Contact parts are made of 316L stainless steel with a surface roughness of Ra ≤ 0.4μm.

4. Intelligent Control: Integrated with a PLC control system supporting remote monitoring, data recording, and fault diagnosis. Real-time monitoring of iron content and automatic adjustment of cleaning parameters ensure stable product quality.

Product Parameters

Case Benefits

Implementation of a self-cleaning iron removal system in an energy storage material company with an annual production capacity of 2,000 tons achieved the following benefits:

• Quality Improvement: Energy storage material iron content was controlled below 0.5 ppm, meeting the requirements of high-performance energy storage systems. The product qualification rate increased by 25%.

• Productivity Increase: Elimination of cleaning downtime increased daily production capacity by 20%, raising annual output by 400 tons.

• Cost Savings: Reduced labor costs by 50,000 CNY/year and lowered equipment maintenance costs by 30,000 CNY/year.

• Market Recognition: Stable product quality secured supplier qualifications for several leading energy storage system manufacturers.

Q&A

Q1: What is the maximum iron content that the equipment can achieve?

A1: The equipment can control the iron content of energy storage materials below 0.5 ppm, meeting the requirements of high-performance energy storage systems.

Q2: Does the equipment support remote monitoring?

A2: Yes. The equipment is equipped with a PLC control system and industrial Ethernet interface, supporting remote monitoring, data logging, and fault diagnosis. Real-time equipment status can be viewed via mobile app or computer.

Q3: What is the maintenance cycle?

A3: Routine cleaning is required weekly. Core component maintenance is needed every 6-12 months. Maintenance procedures are simple, and our company provides technical guidance and regular inspection services.