Drawer-Type Magnetic Separator for Kaolin Powder

Product Overview

The Drawer-Type Magnetic Separator for kaolin powder is a specialized iron removal device designed for the ceramics industry. It features a drawer-type structure with high-strength magnetic bars and an intelligent cleaning system. As kaolin powder flows through the magnetic bar chamber, ferromagnetic impurities are effectively adsorbed. Once the preset time or impurity threshold is reached, the cleaning mechanism activates automatically, peeling off the impurities and discharging them into the waste collection tank. The entire process operates without the need for shutdown, ensuring the continuous and stable operation of kaolin production lines.

Product Advantages

1. Ceramic Raw Material Purification: Effectively removes iron impurities from kaolin powder, improving the purity of ceramic raw materials and enhancing the whiteness and strength of ceramic products. Iron removal rate ≥ 99.5%, ensuring kaolin iron content is controlled below 0.8 ppm.

2. Automatic Impurity Removal: The automatic cleaning mechanism enables 24/7 uninterrupted iron removal, eliminating production downtime. Daily production efficiency is improved by over 20%.

3. Improves Product Quality: Eliminates black spots, surface defects, and reduced mechanical strength caused by iron impurities in ceramic products. Product qualification rate increases by over 25%.

4. Easy Maintenance: The drawer-type design allows for easy access to magnetic bars for inspection and maintenance. Low failure rate and long maintenance intervals result in minimal annual maintenance expenses.

Product Parameters

Case Benefits

Implementation of a self-cleaning iron removal system in a kaolin company with an annual production capacity of 5,000 tons achieved the following benefits:

• Quality Improvement: Kaolin iron content was controlled below 0.8 ppm, meeting the requirements of high-quality ceramics. The product qualification rate increased by 25%.

• Productivity Increase: Elimination of cleaning downtime increased daily production capacity by 20%, raising annual output by 1,000 tons.

• Cost Savings: Reduced labor costs by 50,000 CNY/year and lowered equipment maintenance costs by 30,000 CNY/year.

• Market Recognition: Stable product quality secured supplier qualifications for several leading ceramic manufacturers.

Q&A

Q1: What is the maximum iron content that the equipment can achieve?

A1: The equipment can control the iron content of kaolin powder below 0.8 ppm, meeting the requirements of high-quality ceramics.

Q2: How is the cleaning frequency set?

A2: The system supports both time-based and impurity threshold-based control modes. Cleaning frequency can be automatically adjusted according to material iron content and production capacity. Typically, automatic cleaning is set to occur every 2-4 hours.

Q3: Is the equipment installation complicated?

A3: The equipment features a modular design with customizable interface dimensions, allowing seamless integration into existing production lines. Installation typically takes only 1-2 days, with on-site installation and commissioning services provided by the company.