Self-Cleaning Magnetic Separator for Quartz Sand Powder

Product Overview

The Self-Cleaning Magnetic Separator for quartz sand powder is a specialized iron removal device designed for the glass and ceramics industry. It features a fully enclosed structure and is constructed with 316L stainless steel, meeting the stringent purity requirements of the quartz sand industry. Equipped with a high-pressure flushing automatic cleaning mechanism, the device efficiently removes ferromagnetic impurities from quartz sand powder, ensuring the materials meet the high-purity standards required for whiteness improvement. Through an intelligent control system, it achieves scheduled or on-demand automatic cleaning, ensuring continuous production and stable material quality.

Product Advantages

1. Improves Whiteness: Effectively removes iron impurities from quartz sand powder, improving the whiteness and transparency of glass and ceramic products. Iron removal rate ≥ 99.9%, ensuring quartz sand iron content is controlled below 0.3 ppm.

2. Adapts to Continuous Production Lines: The automatic cleaning mechanism enables 24/7 uninterrupted iron removal, eliminating production downtime. Daily production efficiency is improved by over 25%.

3. Clean Production: Fully enclosed structure with no consumable contamination. High-pressure flushing uses high-purity water or inert gas, avoiding risks of secondary contamination. Contact parts are made of 316L stainless steel with a surface roughness of Ra ≤ 0.4μm.

4. Intelligent Control: Integrated with a PLC control system supporting remote monitoring, data recording, and fault diagnosis. Real-time monitoring of iron content and automatic adjustment of cleaning parameters ensure stable product quality.

Product Parameters

Case Benefits

Implementation of a self-cleaning iron removal system in a quartz sand company with an annual production capacity of 10,000 tons achieved the following benefits:

• Quality Improvement: Quartz sand iron content was controlled below 0.3 ppm, meeting the requirements of high-quality glass and ceramics. The product qualification rate increased by 30%.

• Productivity Increase: Elimination of cleaning downtime increased daily production capacity by 25%, raising annual output by 2,500 tons.

• Cost Savings: Reduced labor costs by 60,000 CNY/year and lowered equipment maintenance costs by 40,000 CNY/year.

• Market Recognition: Stable product quality secured supplier qualifications for several leading glass and ceramic manufacturers.

Q&A

Q1: What is the maximum iron content that the equipment can achieve?

A1: The equipment can control the iron content of quartz sand powder below 0.3 ppm, meeting the requirements of high-quality glass and ceramics.

Q2: Does the equipment support remote monitoring?

A2: Yes. The equipment is equipped with a PLC control system and industrial Ethernet interface, supporting remote monitoring, data logging, and fault diagnosis. Real-time equipment status can be viewed via mobile app or computer.

Q3: What is the maintenance cycle?

A3: Routine cleaning is required weekly. Core component maintenance is needed every 6-12 months. Maintenance procedures are simple, and our company provides technical guidance and regular inspection services.