Drawer-Type Magnetic Separator for Coating Raw Materials

Product Overview

The Drawer-Type Magnetic Separator for coating raw materials is a specialized iron removal device designed for the coating industry. It features a drawer-type structure with high-strength magnetic bars and an intelligent cleaning system. As coating raw materials flow through the magnetic bar chamber, ferromagnetic impurities are effectively adsorbed. Once the preset time or impurity threshold is reached, the cleaning mechanism activates automatically, peeling off the impurities and discharging them into the waste collection tank. The entire process operates without the need for shutdown, ensuring the continuous and stable operation of coating production lines.

Product Advantages

1. Prevents Skinning and Discoloration: Effectively removes iron impurities from coating raw materials, preventing skinning, discoloration, and other quality issues caused by metal impurities. Iron removal rate ≥ 99.5%, ensuring coating iron content is controlled below 1 ppm.

2. Improves Coating Quality: Eliminates surface defects, poor adhesion, and reduced gloss caused by iron impurities, improving the appearance and performance of coatings.

3. Continuous Operation: The automatic cleaning mechanism enables 24/7 uninterrupted iron removal, eliminating production downtime. Daily production efficiency is improved by over 15%.

4. Easy Maintenance: The drawer-type design allows for easy access to magnetic bars for inspection and maintenance. Low failure rate and long maintenance intervals result in minimal annual maintenance expenses.

Product Parameters

Case Benefits

Implementation of a self-cleaning iron removal system in a coating company with an annual production capacity of 2,000 tons achieved the following benefits:

• Quality Improvement: Coating iron content was controlled below 1 ppm, meeting the requirements of high-quality coatings. The product qualification rate increased by 20%.

• Productivity Increase: Elimination of cleaning downtime increased daily production capacity by 15%, raising annual output by 300 tons.

• Cost Savings: Reduced labor costs by 40,000 CNY/year and lowered equipment maintenance costs by 25,000 CNY/year.

• Market Recognition: Stable product quality secured supplier qualifications for several leading coating manufacturers.

Q&A

Q1: What is the maximum iron content that the equipment can achieve?

A1: The equipment can control the iron content of coating raw materials below 1 ppm, meeting the requirements of high-quality coatings.

Q2: How is the cleaning frequency set?

A2: The system supports both time-based and impurity threshold-based control modes. Cleaning frequency can be automatically adjusted according to material iron content and production capacity. Typically, automatic cleaning is set to occur every 2-4 hours.

Q3: Is the equipment installation complicated?

A3: The equipment features a modular design with customizable interface dimensions, allowing seamless integration into existing production lines. Installation typically takes only 1-2 days, with on-site installation and commissioning services provided by the company.