| Brand Name: | M.Y |
| Model Number: | ZQL |
| MOQ: | 1 |
| Price: | 1-50000 USD |
| Payment Terms: | Prepay 30%,70% of payment before shipping |
| Supply Ability: | >100 |
Magnetic Separator for Raw Materials Used in Medical Dressings
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Product Overview
The Magnetic Separator for raw materials used in medical dressings is a sanitary-grade iron removal device specifically designed for the production of raw materials for medical dressings. It features a fully enclosed structure and is constructed with 316L stainless steel, meeting the requirements of Medical Device Quality Management Practices. Equipped with a high-pressure flushing automatic cleaning mechanism, the device efficiently removes ferromagnetic impurities from raw materials, preventing metal contaminants from affecting dressing performance and safety. Suitable for materials like non-woven fabric, gauze, and cotton wool, it meets medical device production requirements.
Product Advantages
Sanitary Design: Compliant with Medical Device Quality Management Practices. Contact parts are made of 316L stainless steel with a surface roughness of Ra ≤ 0.4μm, meeting medical device production requirements.
Prevents Contamination: Fully enclosed structure, no consumable contamination. High-pressure flushing uses Purified Water, avoiding risks of microbial and particulate contamination.
Efficient Iron Removal: Employs a high-gradient magnetic field design capable of adsorbing ferromagnetic impurities as small as 1μm. Iron removal rate ≥ 99.8%, ensuring raw material iron content meets standards.
Intelligent Control: Integrated with a PLC control system supporting remote monitoring, data recording, and fault diagnosis for intelligent management.
Product Parameters
|
Parameter |
Technical Specification |
|---|---|
|
Processing Capacity |
1-10 tons/hour (customizable) |
|
Magnetic Field Strength |
12,000-15,000 Gauss |
|
Iron Removal Rate |
≥ 99.8% |
|
Applicable Materials |
Non-woven fabric, gauze, cotton wool, and other raw materials for medical dressings |
|
Cleaning Method |
High-pressure flushing automatic cleaning |
|
Cleaning Medium |
Purified Water |
|
Protection Rating |
IP67 / IP68 |
|
Material |
316L stainless steel (Medical device grade) |
Case Benefits
Implementation of a self-cleaning iron removal system in a medical dressing company with an annual production capacity of 300 tons achieved the following benefits:
Quality Improvement: Raw material iron content was controlled below 1 ppm, complying with medical device production standards. The product qualification rate increased by 20%.
Certification Achieved: Successfully passed Medical Device Quality Management Practice certification, gaining market access.
Cost Savings: Reduced manual cleaning operations, saving approximately 20,000 CNY annually in labor costs. Avoided rework losses of about 80,000 CNY due to iron contamination.
Market Expansion: Stable product quality enabled entry into the high-end medical device market, increasing annual sales revenue by 1 million CNY.
Q&A
Q1: Does the equipment comply with medical device production requirements?
A1: Fully compliant. The equipment uses 316L stainless steel with surface finishes meeting Medical Device Quality Management Practice requirements, suitable for the production standards of medical dressing raw materials.
Q2: Does high-pressure flushing affect the quality of medical dressing raw materials?
A2: No. The high-pressure flushing uses Purified Water, followed by automatic drying to prevent moisture residue. The flushing process occurs in a sealed chamber without contacting the material, ensuring raw material quality remains unaffected.
Q3: What is the equipment maintenance cycle?
A3: Routine cleaning is required weekly. Core component maintenance is needed every 6–12 months. Maintenance procedures are simple. Our company provides regular inspection services and technical guidance to ensure long-term stable operation of the equipment.