High-Intensity Wet Magnetic Separator Successfully Commissioned at Advanced Ceramics Plant

I. Core Design and Operational Principle

1. High-Gradient Magnetic Field: The powerful internal electromagnetic system generates an extremely strong magnetic field, capable of capturing even submicron weakly magnetic particles from the slurry.
2. Slurry Handling System: The integrated network of stainless steel pipes and valves ensures a controlled, uniform flow of slurry through the separation chamber, maximizing contact time with the magnetic matrix.
3. Integrated Control System: The adjacent grey control cabinet houses a PLC and HMI interface, enabling real-time monitoring and adjustment of key parameters such as magnetic field strength, flow rate, and pressure.
4. Heavy-Duty Construction: The robust, welded orange steel frame and corrosion-resistant internal components are built to withstand the abrasive nature of ceramic slurries and the rigors of 24/7 operation.

II. Key Technical Advantages

• Unmatched Purity: The system achieves removal rates of over 99% for magnetic contaminants, significantly improving the whiteness and strength of the final ceramic products.
• High Throughput: Its large processing chamber and efficient magnetic circuit enable handling capacities of up to several cubic meters per hour, supporting high-volume production.
• Low Maintenance: The automated cleaning cycle and wear-resistant design minimize downtime and operational costs, ensuring a low total cost of ownership.
• Process Integration: The unit is seamlessly integrated into the plant's existing slurry handling system, with minimal disruption to production during installation.

III. Industry Impact

• Advanced Ceramics: It ensures the purity of raw materials like alumina and zirconia, which are essential for manufacturing cutting-edge technical ceramics used in electronics, aerospace, and medical devices.
• Glass Manufacturing: It removes iron contaminants from silica sand slurries, preventing discoloration and ensuring the production of high-clarity glass products.
• Battery Materials: It purifies cathode precursor slurries, a key step in producing high-performance lithium-ion batteries for electric vehicles and energy storage systems.
• Mineral Processing: It enables the efficient upgrading of minerals like kaolin and feldspar, improving their market value and suitability for industrial applications.