Industrial Magnetic Separator Self Cleaning For Traditional Chinese Medicine TCM Powders

Self-Cleaning Magnetic Separator for Traditional Chinese Medicine (TCM) Powders

Product Overview

The Self-Cleaning Magnetic Separator for TCM powders is an automated iron removal device specifically designed for the production of Chinese herbal decoction pieces and powdered TCM materials. Addressing the tendency of TCM raw materials to contain impurities like iron filings and rust, the equipment utilizes high-strength magnetic bars and an intelligent cleaning system to continuously remove ferromagnetic impurities, ensuring TCM quality and medication safety. Suitable for various TCM powders and compliant with GMP standards, it provides a modernized iron removal solution for traditional herbal materials.

Product Advantages

1. Ensures Medication Safety: Effectively removes iron impurities from TCM, preventing iron ions from affecting efficacy and safety, ensuring compliance with the Chinese Pharmacopoeia.

2. Enhances Product Quality: Iron removal rate ≥ 99.5%, TCM iron content controlled below 3 ppm, improving product qualification rate and market competitiveness.

3. Automated Operation: Intelligent control system enables unattended operation. Cleaning occurs without shutdown, supporting continuous production.

4. Hygiene and Safety: Complies with GMP hygiene standards. Contact parts are made of 304/316L stainless steel, with no consumable contamination.

Product Parameters

Case Benefits

Implementation of a self-cleaning iron removal system in a TCM company with an annual production capacity of 500 tons achieved the following benefits:

• Quality Improvement: TCM powder iron content was controlled below 3 ppm, meeting the Chinese Pharmacopoeia standard. The product qualification rate increased by 18%.

• Productivity Increase: Elimination of cleaning downtime increased daily production capacity by 15%, raising annual TCM powder output by 75 tons.

• Cost Savings: Reduced labor costs by 30,000 CNY/year and lowered equipment maintenance costs by 20,000 CNY/year.

• Market Expansion: Stable product quality enabled entry into the high-end TCM market, increasing annual sales revenue by 2 million CNY.

Q&A

Q1: Can the equipment handle TCM powders of different fineness levels?

A1: Yes. The system is adaptable to materials with fineness levels ranging from 50 to 200 mesh. By adjusting magnetic bar spacing and field strength, effective iron removal is ensured for various TCM powder particle sizes.

Q2: Will the cleaning mechanism damage TCM powder particles?

A2: No. The cleaning mechanism uses a gentle, flexible design. The cleaning process involves soft contact that does not compromise particle integrity, preserving product appearance and quality.

Q3: Is equipment maintenance complicated?

A3: Maintenance is straightforward. Routine cleaning is required weekly, and core component maintenance is needed every 6–12 months. Our company provides technical guidance and regular inspection services to minimize operational complexity.