| Brand Name: | M.Y |
| Model Number: | ZQL |
| MOQ: | 1 |
| Price: | 1-50000 USD |
| Payment Terms: | Prepay 30%,70% of payment before shipping |
| Supply Ability: | >100 |
Self-Cleaning Drawer-Type Magnetic Separator for Starch Processing
Preventing Metal Impurities, Ensuring Food Safety
Product Overview
The Self-Cleaning Drawer-Type Magnetic Separator for starch processing is an automated device specifically designed for removing iron from starch, modified starch, syrup, and other food raw materials. Addressing the tendency of starch processing to generate metal impurities like iron filings and powder, the system utilizes high-strength magnetic bars and an intelligent cleaning mechanism to continuously remove ferromagnetic impurities. This prevents metal contaminants from affecting starch whiteness, viscosity, and food safety. The equipment is suitable for various starches, including corn, potato, and cassava starch, meeting food-grade production requirements.
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Product Advantages
Enhanced Product Whiteness: Effective removal of iron impurities prevents oxidation-induced discoloration, improving starch whiteness by 2–3 units.
Food Safety Assurance: Iron removal rate ≥ 99.5%, ensuring starch iron content complies with GB 2762 national food safety standards.
Continuous Production: Automatic cleaning enables 24/7 uninterrupted operation, suitable for high-capacity starch production lines.
Energy-Efficient and Eco-Friendly: Uses permanent magnets, zero energy consumption during operation, no consumable contamination, aligning with green production principles.
Product Parameters
|
Parameter |
Technical Specification |
|---|---|
|
Processing Capacity |
10–100 tons/hour (customizable) |
|
Magnetic Field Strength |
8,000–12,000 Gauss |
|
Iron Removal Rate |
≥ 99.5% |
|
Applicable Materials |
Corn starch, potato starch, cassava starch, etc. |
|
Cleaning Method |
Scraper/Brush automatic cleaning |
|
Cleaning Control |
Time/differential pressure automatic trigger |
|
Protection Rating |
IP66 |
|
Material |
304/316L stainless steel |
Case Benefits
A self-cleaning iron removal system was installed in a large starch enterprise with an annual production capacity of 200,000 tons, yielding the following benefits:
Quality Improvement: Starch whiteness increased by 2.5 units. Product qualification rate improved by 10%, with iron content controlled below 3 ppm.
Productivity Increase: Elimination of cleaning downtime boosted daily production capacity by 18%, increasing annual starch output by 36,000 tons.
Cost Savings: Reduced labor costs by 80,000 CNY/year and lowered equipment maintenance costs by 50,000 CNY/year.
Market Expansion: Improved product quality enabled entry into the high-end food raw materials market, increasing annual sales by 5 million CNY.
Q&A
Q1: Can the equipment handle wet starch?
A1: Yes. The equipment can be configured with waterproof magnetic bars and sealed structures, suitable for wet starch with moisture content ≤ 15%, ensuring iron removal effectiveness is unaffected.
Q2: Will the cleaning mechanism damage the magnetic bars?
A2: No. The cleaning mechanism uses wear-resistant materials and maintains an appropriate gap with the magnetic bar surface. The cleaning process involves gentle contact, avoiding bar wear. Magnetic bar service life is ≥ 10 years.
Q3: Can the equipment integrate with existing starch production lines?
A3: Yes. The modular design and customizable interface dimensions allow seamless integration into existing production lines without major modifications. Installation is quick and does not disrupt normal production.