Electromagnetic Drum Magnetic Separator | Continuous Iron Removal · High-Efficiency Protection | Industrial-Grade Magnetic Separation Solution

Product Overview

The Electromagnetic Drum Magnetic Separator is a highly efficient and continuous iron removal device that utilizes electromagnetic excitation technology to achieve continuous adsorption and automatic separation of ferromagnetic impurities from materials through a rotating magnetic drum. When powered on, the electromagnetic coil generates a strong magnetic field, creating a high-gradient magnetic field on the surface of the magnetic drum. As materials pass through the magnetic drum, ferromagnetic impurities are powerfully adsorbed onto its surface. As the drum rotates, these impurities are carried to the non-magnetic zone and automatically fall off, enabling continuous iron removal operations. The device is suitable for the iron removal and purification of dry materials such as powders, granules, and flakes, and is widely used in industries such as mining, metallurgy, chemicals, construction materials, and food processing.

Product Advantages

Continuous Operation: Features a rotating magnetic drum design that enables continuous iron removal and slag discharge without the need for shutdowns for cleaning, ensuring high production efficiency.

High Iron Removal Efficiency: Utilizes high-gradient magnetic field technology with a magnetic field strength of up to 8,000–15,000 Gs. Effectively adsorbs micron-sized ferromagnetic impurities with an iron removal efficiency of ≥ 99.5%.

High Automation: Equipped with a PLC control system for automatic start-stop operations, magnetic field strength adjustment, and fault alarms, reducing manual intervention.

Strong Adaptability: Capable of handling dry materials of varying particle sizes and moisture levels. The magnetic drum structure can be customized based on material characteristics to meet diverse process requirements.

Energy-Saving and Eco-Friendly: The electromagnetic system is designed for energy efficiency with low power consumption. The magnetic drum is made of wear-resistant materials, ensuring a long service life and low maintenance costs.

Product Parameters

Application Scenarios

Mining Industry: Iron removal and purification of non-metallic minerals such as quartz sand, feldspar, kaolin, and fluorite to improve product purity.

Metallurgy Industry: Iron removal and purification of metal ores such as iron ore, manganese ore, and chromium ore to enhance smelting efficiency.

Chemical Industry: Iron removal from chemical materials such as plastic pellets, pigments, paints, and rubber additives to prevent metal impurities from affecting product performance.

Construction Materials Industry: Iron removal from construction materials such as cement, ceramic raw materials, and glass raw materials to reduce product defects.

Food Industry: Iron removal from food-grade materials such as flour, starch, milk powder, and feed to ensure food safety.

Selection Guide

Standard Model: Suitable for iron removal and purification of general materials, with a processing capacity of 10–50 t/h and a magnetic field strength of 8,000–12,000 Gs. Ideal for small to medium-scale production lines.

High-Efficiency Model: Suitable for applications requiring higher iron removal efficiency, with a processing capacity of 30–200 t/h and a magnetic field strength of 10,000–15,000 Gs. Offers higher iron removal efficiency and is ideal for large-scale production lines.

Customized Model: Customized based on special material characteristics or specific process requirements to meet unique operational needs.

Selection Considerations: Comprehensive selection based on material characteristics (particle size, moisture content, ferromagnetic impurity content, processing capacity), process requirements (iron removal efficiency, automation level), installation space, and other factors.

Installation and Maintenance

Installation Requirements: The device should be installed at an appropriate location in the material conveying system to ensure uniform material flow through the magnetic drum. Check foundation dimensions before installation to ensure level installation. Electrical wiring must comply with relevant codes, with proper grounding installed.

Routine Maintenance: Regularly inspect the magnetic drum for wear and clean or replace it as needed. Check the insulation of the electromagnetic coils to ensure electrical safety. Regularly clean accumulated material around the equipment to maintain cleanliness.

Important Notes: Keep personnel away from the equipment during operation to prevent accidents. Before performing maintenance, disconnect the power and post warning signs. Regularly check the operational status of the equipment to ensure proper functioning.