Self-Cleaning Magnetic Separator for Electrolyte Raw Materials

Product Overview

The Self-Cleaning Magnetic Separator for electrolyte raw materials is a specialized iron removal device designed for the production of lithium battery electrolytes. It features a fully enclosed structure and is constructed with 316L stainless steel, meeting the stringent purity requirements of the electrolyte industry. Equipped with a high-pressure flushing automatic cleaning mechanism, the device efficiently removes ferromagnetic impurities from electrolyte raw materials, preventing metal impurities from affecting the electrochemical performance of lithium batteries. Through an intelligent control system, it achieves scheduled or on-demand automatic cleaning, ensuring continuous production and stable material quality.

Product Advantages

1. Prevents Metal Impurity Impact: Effectively removes iron and other metal impurities from electrolyte raw materials, preventing metal ions from affecting the electrochemical performance of lithium batteries, such as capacity degradation, cycle life reduction, and safety risks.

2. High Purity Assurance: Employs a high-gradient magnetic field design capable of adsorbing ferromagnetic impurities as small as 0.5μm. Iron removal rate ≥ 99.9%, ensuring electrolyte raw material iron content is controlled below 0.1 ppm.

3. Clean Production: Fully enclosed structure with no consumable contamination. High-pressure flushing uses high-purity organic solvents or inert gas, avoiding risks of secondary contamination. Contact parts are made of 316L stainless steel with a surface roughness of Ra ≤ 0.4μm.

4. Intelligent Control: Integrated with a PLC control system supporting remote monitoring, data recording, and fault diagnosis. Real-time monitoring of iron content and automatic adjustment of cleaning parameters ensure stable product quality.

Product Parameters

Case Benefits

Implementation of a self-cleaning iron removal system in an electrolyte raw material company with an annual production capacity of 500 tons achieved the following benefits:

• Quality Improvement: Electrolyte raw material iron content was controlled below 0.1 ppm, meeting the requirements of high-performance lithium batteries. The product qualification rate increased by 30%.

• Productivity Increase: Elimination of cleaning downtime increased daily production capacity by 25%, raising annual output by 125 tons.

• Cost Savings: Reduced labor costs by 30,000 CNY/year and lowered equipment maintenance costs by 20,000 CNY/year.

• Market Recognition: Stable product quality secured supplier qualifications for several leading lithium battery manufacturers.

Q&A

Q1: What is the maximum iron content that the equipment can achieve?

A1: The equipment can control the iron content of electrolyte raw materials below 0.1 ppm, meeting the requirements of high-performance lithium batteries.

Q2: Does the equipment support remote monitoring?

A2: Yes. The equipment is equipped with a PLC control system and industrial Ethernet interface, supporting remote monitoring, data logging, and fault diagnosis. Real-time equipment status can be viewed via mobile app or computer.

Q3: What is the maintenance cycle?

A3: Routine cleaning is required weekly. Core component maintenance is needed every 6-12 months. Maintenance procedures are simple, and our company provides technical guidance and regular inspection services.