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Mining & Bulk Material Permanent Drum Magnets Roller Magnetic Separator Continuous Iron Removal In Conveyor Systems

Name: Mining & Bulk Material Permanent Drum Magnets Roller Magnetic Separator Continuous Iron Removal In Conveyor Systems
Brand: Tianjin Minyang Precision Machinery Co., Ltd.
SKU: MYGT
Price: 25,000.00 USD
Availability: InStock

Brand Name:	M.Y
Model Number:	MYGT
MOQ:	1
Price:	1-50000 USD
Payment Terms:	Prepay 30%,70% of payment before shipping
Supply Ability:	＞100

Detail Information

Product Description

Detail Information

Place of Origin:

CHINA

Certification:

ISO

Product Name:

Magnetic Drum Separator

Magnetic Field Type:

2000-8000 GS (Adjustable)

Roller Diameter:

150-500 Mm (Customizable)

Adaptable Conveyor Speed:

0.5-3.0 M/s

Roller Surface Coating:

Wear-Resistant Rubber / Polyurethane Coating

Protection Grade:

IP55 (Suitable For Dusty And Humid Environments)

Packaging Details:

Export Wooden

Highlight:

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Product Description

Mining & Bulk Material Special - High-Efficiency Roller Magnetic Separator for Continuous Iron Removal in Conveyor Systems

Core Product Advantages

Integrated Design for Space & Cost Savings: Combines conveying and iron removal functions in one unit, eliminating the need for additional iron removal equipment. It saves installation space and reduces equipment investment costs significantly.
Continuous & High-Efficiency Operation: Links seamlessly with conveyor belts to achieve uninterrupted iron removal. The large magnetic field coverage can handle both large-volume iron parts and fine ferromagnetic impurities simultaneously, ensuring high processing efficiency.
Easy Maintenance & Low Cost: Permanent magnet models require no power supply and have zero energy consumption, with only periodic inspections of the roller wear layer and scraper needed. Electromagnetic models feature adjustable magnetic field strength, offering wider adaptability to different working conditions.
Superior Durability: The roller surface is coated with wear-resistant and corrosion-resistant materials, making it suitable for dusty and harsh working environments such as mines and building materials industries. It ensures a long service life of the equipment.
Flexible Adaptability: Can be matched with conveyor belts of different widths and speeds. Customizable roller diameter and magnetic field strength meet the specific iron removal needs of various industries.

Working Principle

The core of the roller magnetic separator is a roller structure with a built-in permanent magnet core or electromagnetic coil. The magnetic core/coil generates a strong magnetic field and magnetizes the roller surface. When materials pass through the roller with the conveyor belt, ferromagnetic impurities are adsorbed on the roller surface. As the roller rotates to the weak magnetic field zone / non-magnetic zone, the impurities are separated from the roller by gravity or a scraper. The purified materials are then conveyed normally with the conveyor belt, completing the iron removal and separation process.

Application Scenarios

Mining & Sandstone Industry: Iron removal during the conveying of raw materials such as ore, quartz sand, and limestone. It protects crushing and grinding equipment from damage by metal impurities.
Coal Industry: Installed at the head and tail ends of raw coal conveyor belts to remove foreign objects such as anchor rods and iron blocks from coal materials, ensuring the safety of conveying and sorting equipment.
Recyclable Resources Recovery: Sorts ferromagnetic metals from industrial waste and domestic waste to realize the recycling of scrap steel and scrap iron.
Building Materials Industry: Iron removal of materials such as cement clinker, gypsum, and ceramic raw materials. It improves the purity of finished products and reduces product defects.
Grain Processing Industry: Cleans impurities such as iron nails and iron wires mixed in during the conveying of grains and feed, avoiding jamming or damage to processing equipment.

Application Case Introduction

A large mining enterprise in northern China, mainly engaged in exporting high-purity quartz sand to the European glass manufacturing industry, previously faced quality complaints due to iron impurities in the quartz sand during conveying. After adopting our roller magnetic separator (permanent magnet model), the equipment was installed on the main conveyor belt of the quartz sand production line. The strong magnetic field of the roller effectively adsorbed ferromagnetic impurities in the materials, with an iron removal rate of over 98%. The purity of the quartz sand fully met the European glass industry standards. The integrated design of the equipment saved 30% of the installation space, and the maintenance cost was reduced by 50% compared with traditional iron removal equipment. It helped the customer stabilize the European market share, and the annual export volume of quartz sand increased by 22%.

Company Profile

Tianjin Minyang Precision Machinery Co., Ltd. is a high-tech enterprise focusing on the R&D, production, sales and service of magnetic application equipment. It has deep roots in the field of magnetic separation technology. Relying on advanced foreign magnetic separation technology and its own more than 30 patented technologies, it provides high-precision magnetic separation and iron removal solutions for the mining, coal, building materials, and other industries. Located in Tianjin Binhai New Area, the company has a 3,500-square-meter modern factory and independent experimental facilities, providing professional product testing and customized design services for customers. It has passed the three major ISO system certifications of ISO9001, ISO14001 and ISO45001, and the full-process quality control ensures product accuracy and stability. The Kunming branch can quickly respond to the needs of customers in the southwest region, and provide high-end magnetic separation equipment, technical support and after-sales guarantee for global customers, adhering to the purpose of "Customer Satisfaction" to help customers overcome technical barriers in overseas markets.

Product Parameter Table

Parameter Name	Specification Range
Magnetic Field Type	Permanent Magnet / Electromagnetic (Optional)
Magnetic Field Strength (Electromagnetic Model)	2000-8000 GS (Adjustable)
Roller Diameter	150-500 mm (Customizable)
Roller Width	300-2000 mm (Matched with Conveyor Belt Width)
Adaptable Conveyor Speed	0.5-3.0 m/s
Roller Surface Coating	Wear-Resistant Rubber / Polyurethane Coating
Protection Grade	IP55 (Suitable for Dusty and Humid Environments)

Frequently Asked Questions (QA)

Q1: Can the permanent magnet roller magnetic separator be used in high-temperature environments?

A1: Yes, we can provide high-temperature resistant permanent magnet cores. The roller surface coating can also be customized with high-temperature resistant materials, adapting to working environments with a temperature of up to 200℃.

Q2: How to choose between a permanent magnet model and an electromagnetic model?

A2: The permanent magnet model is suitable for scenarios with stable iron removal requirements, no power supply on site, and low maintenance costs. The electromagnetic model is suitable for scenarios where the magnetic field strength needs to be adjusted according to the material type and impurity content, with wider adaptability.

Q3: Does the equipment support on-site installation and commissioning services for overseas customers?

A3: Yes, we provide detailed installation and commissioning manuals and remote technical guidance. For large-scale projects, we can arrange professional technical personnel to provide on-site installation and commissioning services according to customer needs.

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