Company cases about Basket Type Magnetic Separator Optimizes Beverage Raw Material Purification for a Food Processing Enterprise

Basket Type Magnetic Separator Optimizes Beverage Raw Material Purification for a Food Processing Enterprise

2026-01-27

Problem Statement

A large food and beverage enterprise faced quality risks in its syrup production process: iron filings and ferromagnetic impurities from pipeline wear were mixing into the raw material, which not only affected the clarity and taste of the final product but also triggered 5% of batch rejection rates. The previous mesh filter system could only capture particles ≥5 μm, and required manual cleaning every 3 hours, leading to a production line availability rate of just 80%.

Solution Implemented

To address these issues, the enterprise introduced TMY Machinery’s Basket Type Magnetic Separator. The device uses a cluster of high-strength magnetic rods to capture ferromagnetic impurities as small as 0.3 μm, achieving an impurity removal efficiency of over 99%. Its quick-release basket design allows for tool-free disassembly and cleaning, cutting maintenance time by 70%. The food-grade stainless steel construction also meets FDA and EU food safety standards, ensuring no contamination of the raw materials.

Results and Benefits

After implementation, the production line availability rate increased to 94%, and the product rejection rate dropped to 0.8%. The enterprise reduced labor costs by 58% and eliminated the risk of impurity-related quality complaints. This upgrade helped the enterprise pass the annual audit of international beverage brands, securing its position as a core supplier in the global food and beverage supply chain.

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