Products
Home / Products / Electro Drum Magnets /

Suspended Electro Drum Magnets Iron Remover Equipment For Conveyor Lines Empowering Continuous Production

Suspended Electro Drum Magnets Iron Remover Equipment For Conveyor Lines Empowering Continuous Production

Brand Name: M.Y
Model Number: MYJL-2
MOQ: 1
Price: 1-1000000 USD
Payment Terms: Prepay 30%,70% of payment before shipping
Supply Ability: >100
Detail Information
Place of Origin:
CHINA
Certification:
ISO
Product Name:
Suspended Iron Remover
Iron Removal Efficiency:
≥98%
Rated Voltage:
Three-phase 380V/50Hz
Cooling Method:
Forced Air Cooling/Oil Cooling (Optional)
Rated Power:
5kW-30kW
Magnetic Field Strength:
5000-12000 Gauss
Packaging Details:
Export Wooden
Highlight:

suspended electro drum magnets

,

electro drum magnets iron remover

,

suspended magnetic drum separator

Product Description

Electromagnetic Drum Iron Remover – Integrated Efficient Iron Removal Equipment for Conveyor Lines, Empowering Continuous Production

I. Product Overview

The electromagnetic drum iron remover is a high-efficiency iron removal equipment that integrates a drive drum with electromagnetic iron removal function. Specially designed for continuous conveying systems such as belt conveyors and scraper conveyors, it is widely used in iron removal operations of bulk and granular materials in mining, metallurgy, building materials, coal, chemical and other industries. With electromagnetic coils as the core magnetic source, the equipment generates a high-intensity stable magnetic field when powered on, directly replacing the original drive drum of the conveyor. When materials flow along the conveyor belt over the surface of the magnetic drum, ferromagnetic impurities are strongly adsorbed to the surface of the conveyor belt by the magnetic field, move to the non-magnetic area with the belt, and automatically fall into the iron collection tank to complete iron removal. It realizes integrated "conveying + iron removal" operation without occupying additional space, and can meet the efficient iron removal needs of various continuous production lines.

II. Product Advantages

1. Integrated Design, Space-Saving: Integrates drive and iron removal functions into one, directly replacing the original drum, eliminating the need for additional suspended or floor-mounted iron removal equipment, greatly saving production line layout space and adapting to compact working conditions.
2. Efficient Continuous Iron Removal, No Shutdown Impact: The magnetic field covers the full width of the conveyor belt, and iron removal is completed synchronously during material conveying, realizing uninterrupted operation. It completely avoids production capacity loss caused by shutdown for impurity cleaning of traditional iron removal equipment, with an iron removal efficiency of ≥98%.
3. Adjustable Magnetic Field, Adapting to Diverse Working Conditions: The magnetic field strength can be accurately controlled by adjusting the input current, ranging from 8000 to 15000 Gauss. It can be flexibly adjusted according to the impurity content, particle size and iron removal precision requirements of materials, adapting to different material scenarios.
4. Stable, Durable and Easy to Maintain: Adopts sealed electromagnetic structure and high-quality magnetically permeable materials, with a protection grade of IP65, which can resist dust, humidity and material scouring, and has a long service life. Equipped with a complete cooling system to avoid coil overheating, daily maintenance only requires regular cleaning of the iron collection tank, resulting in low maintenance costs.

III. Core Parameters

Parameter Name
Parameter Value
Equipment Type
Electromagnetic Drum Iron Remover (Built-in Drive/External Drive Optional)
Magnetic Field Strength
8000-15000 Gauss (Current Adjustable)
Iron Removal Efficiency
≥98%
Applicable Conveyor Belt Width
500mm-2200mm (Customizable)
Drum Diameter
500mm-1250mm (Customizable on Demand)
Rated Voltage
Three-phase 380V/50Hz
Rated Power
5kW-45kW (Depending on Drum Specification)
Cooling Method
Forced Air Cooling/Oil Cooling (Optional)
Protection Grade
IP65
Control Method
PLC Intelligent Control + Manual Backup, Supporting Remote Monitoring

IV. Application Cases

 Building Materials Industry Case: Applied in a sand and gravel aggregate production line, equipped with oil-cooled electromagnetic magnetic drum, adapting to 2000mm wide conveyor belt, and can withstand high temperature and high dust working conditions. The equipment continuously removes iron filings, waste nails and other impurities in sand and gravel, ensuring the normal operation of sand making equipment, improving the purity of sand and gravel aggregates, avoiding iron impurities affecting concrete strength, and the product qualification rate is increased from 92% to 99%.
 

V. Company Profile

Tianjin Minyang Precision Machinery Co., Ltd. is a high-tech enterprise focusing on the R&D, production, sales and service of magnetic application equipment. Founded in 2019 and headquartered in Tianjin, the factory covers a building area of 3,500 square meters, including 2,700 square meters of production workshop, equipped with advanced magnetic circuit design, precision processing and performance testing equipment. Relying on advanced foreign magnetic separation technology and independent innovation capabilities, the company has an independent R&D team and experimental center, accumulated more than 30 patents and software copyrights, and built a full-chain quality control system from raw material procurement to finished product delivery, passing ISO9001, ISO14001 and ISO45001 three major system certifications. The company has an office in Kunming, Yunnan, which can quickly provide customers nationwide with technical consultation, customized design, installation and commissioning, and after-sales operation and maintenance services.

VI. Company Advantages

1. Strong Technical Customization Capability: Deeply engaged in core electromagnetic magnetic separation technology, can customize drum diameter, magnetic field strength and cooling method according to customers' conveyor belt specifications, material characteristics and iron removal precision requirements, solving iron removal problems in special working conditions.
2. Reliable and Controllable Quality: Adopts high-quality electromagnetic coils, magnetically permeable materials and sealing components, combined with strict production and testing processes, ensuring stable magnetic field, reliable operation and service life far exceeding the industry average.
3. Comprehensive Full-Cycle Services: Provides full-cycle services from pre-project working condition survey, scheme design, to mid-term installation and commissioning, and later regular maintenance and fault repair, with 24-hour technical response to ensure stable operation of the production line.
4. Rich Industry Experience: Has provided customized electromagnetic drum solutions for hundreds of enterprises in mining, building materials, coal and other industries, accumulated rich on-site application experience, and can quickly adapt to the production needs of different industries.

VII. Economic Benefits of Choosing Us

1. Improve Production Capacity and Efficiency: The integrated continuous iron removal design has no shutdown for impurity cleaning. The annual production capacity of a single production line can be increased by 15%-20%, avoiding production interruption losses caused by impurities.
2. Reduce Equipment Operation and Maintenance Costs: Effectively remove ferromagnetic impurities, extend the service life of subsequent crushing, grinding and mineral processing equipment, extend the equipment maintenance cycle by 2-3 times, and reduce annual operation and maintenance costs by more than 50%.
3. Optimize Product Quality: Improve material purity and grade, reduce product scrapping and rework caused by iron impurities, significantly improve product qualification rate, enhance market competitiveness and expand profit space.
4. Save Space and Manpower: The integrated design does not require additional space, automatic iron removal replaces manual sorting, a single production line can reduce 2-3 full-time operators, saving tens of thousands of yuan in annual labor costs.

VIII. QA

Q1: What are the advantages of the electromagnetic drum iron remover compared with ordinary magnetic drums?
A1: Most ordinary magnetic drums are permanent magnet type with fixed magnetic field strength, which cannot adapt to the iron removal needs of different materials; the electromagnetic drum can flexibly adjust the magnetic field strength by adjusting the current, with wider adaptability, stronger magnetic field stability, and can cope with high impurity content and high-demand iron removal scenarios. At the same time, it supports remote control and intelligent adjustment, which is more in line with the needs of modern production lines.
Q2: Can the equipment adapt to harsh working conditions with humidity and high dust?
A2: Yes. The equipment adopts IP65 protection grade sealed design, isolating the electromagnetic coil from the external environment, with rainproof and dustproof structure, which can effectively resist humidity and high dust erosion; the oil-cooled model can also adapt to high temperature working conditions, ensuring stable operation in harsh environments such as mines and coal mines.
 
Related Products