Suspended Iron Remover: Efficient Iron Removal Expert for Conveyor Belt Materials, Safeguarding Stable Production Line Operation

I. Product Overview

II. Product Advantages

1. Easy Installation, No Production Line Modification Required: Adopting a suspended design, it can be directly installed on the bracket above the conveyor belt without large-scale modification of the original conveying equipment. The installation cycle is short and does not affect the normal operation of the production line.
2. Strong Magnetic Adsorption, High Iron Removal Efficiency: The permanent magnet type uses high-grade rare earth permanent magnet materials with a magnetic field strength of up to 12,000 Gauss or more; the electromagnetic type can control the magnetic field strength by adjusting the current, with a maximum of up to 15,000 Gauss. Both can strongly adsorb ferromagnetic impurities in materials, with an iron removal rate of ≥98%.
3. Wide Application Range, Adapting to Various Materials: It can handle various bulk, granular and powdery materials such as coal, ore, sand, cement, grain and chemical raw materials. It is suitable for conveyor belts with widths ranging from 500mm to 2000mm, meeting the production needs of different industries.
4. Stable Operation, Low Maintenance Cost: The permanent magnet type equipment does not require power supply, has no energy consumption, stable and reliable operation and a long service life; the electromagnetic type equipment is equipped with a complete cooling system to ensure long-term continuous operation. The equipment has a simple structure and is easy to maintain, only requiring regular cleaning of adsorbed iron impurities.

III. Core Parameters

IV. Application Cases

1. Coal Industry Case: Provided 20 permanent magnet suspended iron removers for a large coal mine enterprise, installed on the raw coal conveyor belt. After the equipment was put into use, it effectively removed ferromagnetic impurities such as iron drills and anchor rods in raw coal, avoiding them from entering subsequent crushing equipment and coal mills. The equipment failure rate was reduced by more than 80%, the service life of equipment was prolonged, and the enterprise saved millions of yuan in equipment maintenance costs every year.
2. Building Materials Industry Case: Applied in the clinker conveying production line of a cement group, the electromagnetic suspended iron remover can automatically adjust the magnetic field strength according to the clinker flow rate, efficiently remove iron impurities in clinker, and improve the purity and quality stability of cement products. After the equipment was put into use, the qualification rate of cement product strength grade was increased by 5%, and customer satisfaction was significantly improved.
3. Mining Industry Case: Provided customized suspended iron removers for a metal mine enterprise, installed on the conveyor belt before ore crushing. The equipment strongly adsorbs ferromagnetic impurities in ore, avoids damage to crushing equipment, and improves the grade of ore, providing convenience for subsequent mineral processing operations. After commissioning, the maintenance cycle of crushing equipment was extended by 3 times, and the mineral processing efficiency was increased by 10%.

V. Company Profile

VI. QA

1. Q: How to determine the suspension height of the suspended iron remover?
    
   A: The suspension height is mainly determined according to the width of the conveyor belt, the thickness and particle size of the material, and the magnetic field strength of the equipment. Generally speaking, the thinner the material thickness and the smaller the particle size, the suspension height can be appropriately reduced to improve the iron removal efficiency; on the contrary, the suspension height can be appropriately increased. It is usually recommended that the suspension height be between 100mm and 300mm. Specifically, it can be determined by our technical personnel after on-site investigation according to the actual working conditions.
2. Q: What is the difference between permanent magnet type and electromagnetic type suspended iron removers, and how to choose?
    
   A: The permanent magnet suspended iron remover uses rare earth permanent magnet materials, no power supply, no energy consumption, stable operation and simple maintenance. It is suitable for occasions where the magnetic field strength is relatively stable and does not need to be adjusted frequently; the electromagnetic suspended iron remover generates a magnetic field through an electromagnetic coil, and the magnetic field strength can be controlled by adjusting the current size, with a wider application range. It is especially suitable for occasions where there is a dynamic adjustment demand for magnetic field strength, but it needs to be powered on for operation and has a certain energy consumption. When choosing, you can comprehensively consider according to the actual production needs, working conditions and budget.
3. Q: What are the cleaning methods of the suspended iron remover?
    
   A: The cleaning methods of the suspended iron remover mainly include manual cleaning and automatic cleaning. Manual cleaning is suitable for occasions with a small amount of iron impurities. Operators regularly use tools to clean the iron impurities adsorbed on the bottom of the equipment; automatic cleaning is suitable for occasions with a large amount of iron impurities. The equipment is equipped with an automatic iron unloading device, which can automatically clean the iron impurities by driving a scraper or belt through a motor, realizing unattended operation and improving production efficiency.