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Slurry Wet Iron Removal Electromagnetic Filter For Ceramic / Non Metallic Minerals

Slurry Wet Iron Removal Electromagnetic Filter For Ceramic / Non Metallic Minerals

Brand Name: M.Y
Model Number: MYJL-2
MOQ: 1
Price: 1-1000000 USD
Payment Terms: Prepay 30%,70% of payment before shipping
Supply Ability: >100
Detail Information
Place of Origin:
CHINA
Certification:
ISO
Product Name:
Wet Iron Removal
Iron Removal Efficiency:
≥99%
Processing Capacity:
10-100m³/h
Applicable Slurries:
Kaolin, Quartz, Feldspar, Ceramic Glaze/blank Slurries
Certification System::
ISO9001, ISO14001, ISO45001
Packaging Details:
Export Wooden
Highlight:

iron removal electromagnetic filter

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slurry electromagnetic filter

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slurry electromagnetic separator

Product Description

Slurry Electromagnetic Filter for Ceramic/Non-Metallic Minerals

Slurry Wet Iron Removal Electromagnetic Filter For Ceramic / Non Metallic Minerals 0

I. Product Overview

The special slurry electromagnetic filter developed for kaolin, quartz, feldspar, ceramic glaze/blank slurries adopts the core technology of "electromagnetic excitation + high-gradient adsorption + automatic cleaning" to achieve efficient wet iron removal. It is specially designed for the ceramic and non-metallic mineral industries to improve material purity and reduce product defects. The equipment strongly adsorbs ferromagnetic and weakly magnetic impurities in the slurry through a strong magnetic field gradient. After adsorption saturation, it automatically completes the demagnetization, rinsing and impurity discharge process, supporting continuous operation. It adapts to the whole process needs of ceramic production lines from raw material purification to glaze treatment, helping to improve product whiteness and qualification rate.

II. Product Advantages

1. Improve Product Quality: Efficiently removes iron impurities in the slurry, significantly improves the whiteness of kaolin and quartz sand powder, reduces defects such as pinholes and black spots in ceramic products, and upgrades product grades.
2. Adapt to Continuous Production: The automatic cleaning and regeneration design eliminates the need for shutdown for impurity cleaning, perfectly adapting to continuous powder making and glazing production lines in the ceramic industry, and greatly improving production efficiency.
3. Wear and Corrosion Resistance: The shell and material-contacting parts are made of wear-resistant and corrosion-resistant materials, which can adapt to the scouring of hard particles in non-metallic mineral slurries and extend the service life of the equipment.
4. Flexible Customization: According to the slurry processing capacity, particle size and iron removal requirements, the density of the magnetically permeable medium, cleaning method and equipment interface size can be customized to adapt to different production line layouts.

III. Core Parameters

Parameter Name
Parameter Value
Magnetic Field Strength
4000-10000 Gauss
Magnetically Permeable Medium
430 Stainless Steel Matrix (High-Density Type)
Iron Removal Efficiency
≥99%
Applicable Slurries
Kaolin, quartz, feldspar, ceramic glaze/blank slurries
Processing Capacity
10-100m³/h
Cleaning Method
High-Pressure Water Flushing + Backflushing Combination
Operation Mode
Continuous operation/Semi-continuous operation
Rated Power
10-20kW
Protection Grade
IP65

IV. Application Cases

Provided 8 kaolin slurry electromagnetic filters for a ceramic raw material processing plant, used in the kaolin purification process. After the equipment was put into use, the iron content of the kaolin slurry was reduced from 50ppm to below 5ppm, the whiteness of the material was increased by 8 percentage points, the black spot defect rate of ceramic blanks was reduced from 15% to 2%, the daily production capacity of the production line was increased by 20%, and there was no need to invest in manual impurity sorting, saving nearly 200,000 yuan in annual labor costs.

V. Company Profile

Tianjin Minyang Precision Machinery Co., Ltd. is a high-tech enterprise deeply engaged in the field of magnetic separation technology, focusing on providing customized iron removal equipment solutions for the ceramic, non-metallic mineral and other industries. The company has an independent R&D team and experimental facilities. With the transformation of advanced foreign magnetic separation technology and independent innovation capabilities, it has accumulated more than 30 patents and software copyrights, and passed three major system certifications. The production workshop is equipped with standardized production lines, which can achieve both large-scale production and personalized customization. The Kunming office can quickly respond to customer service needs in Southwest China.

VI. QA

Q1: Can the equipment handle quartz sand slurries containing a large amount of hard particles?
A1: Yes. The magnetically permeable medium of the equipment adopts a high-density 430 stainless steel matrix with excellent wear resistance. At the same time, the flow channel design is optimized to avoid blockage by hard particles, adapting to the iron removal needs of quartz sand and other slurries containing hard particles.
Q2: How to improve the iron removal precision of ceramic glaze slurries?
A2: High-density magnetically permeable medium and multi-stage adsorption structure can be customized to increase magnetic field gradient and adsorption area. At the same time, the cleaning frequency is optimized to ensure the complete removal of micron-level iron impurities, meeting the high-purity requirements of glazes.
Q3: Does the equipment installation require modification of the existing production line?
A3: No large-scale modification is required. The equipment adopts a modular design, and the interface size can be customized according to the pipeline of the existing production line, supporting flange connection. The installation cycle is short and will not affect the original production plan.