Industrial Dry Powder Electromagnetic Iron Remover Automatic Cleaning

Industrial Dry Powder Electromagnetic Iron Remover – Automatic Cleaning for New Energy & Chemical Powder Processing

Product Overview

The Dry Powder Electromagnetic Iron Remover is a professional device designed for iron removal and purification of powder materials. It employs advanced electromagnetic adsorption technology combined with a precision filtration structure to efficiently remove ferromagnetic impurities from dry powder materials. When powered, the electromagnetic system generates a strong magnetic field, magnetizing the magnetic media in the filter element to form a high-gradient magnetic field. As dry powder material passes through, ferromagnetic impurities are strongly adsorbed onto the surface of the filter element, while non-magnetic impurities are intercepted by the physical structure of the element. The purified material is discharged through the outlet. When power is turned off, the magnetic field disappears, and the adsorbed impurities can be easily cleaned, enabling continuous and automated operation.

Advantages and Features

• High Iron Removal Efficiency: Utilizes high-gradient magnetic field technology to effectively adsorb micron-sized ferromagnetic impurities, achieving an iron removal efficiency of over 99.5%, while also intercepting some non-magnetic particles to ensure material purity.

• High Automation: Equipped with a PLC control system, it enables automatic start-stop, automatic slag discharge, and fault alarm functions, reducing manual intervention and improving production efficiency.

• Strong Adaptability: Capable of handling dry powder materials of different particle sizes and moisture levels. The filter element structure can be customized based on material characteristics to meet various process requirements.

• Clean and Environmentally Friendly: Uses a purely physical iron removal method without adding any chemical agents, does not alter material properties, and meets the clean production requirements of industries such as food and pharmaceuticals.

• Energy-Saving and Durable: The electromagnetic system is designed for energy efficiency with low power consumption. The filter element is made of wear-resistant and corrosion-resistant materials, offering a long service life and low maintenance costs.

Product Specifications

Application Scenarios

1. Food-Grade Powder Purification: Iron removal and purification of food-grade powders such as flour, starch, milk powder, seasonings, and food additives, ensuring food safety and compliance with HACCP certification requirements.

2. Chemical New Materials Sector: Purification of chemical powders such as plastic pellets, pigments, paints, rubber additives, and catalysts, preventing metal impurities from affecting product performance and improving product quality.

3. New Energy Material Preparation: Iron removal and purification of new energy powders such as lithium battery cathode and anode materials, separator materials, photovoltaic materials, and energy storage materials, ensuring material purity and enhancing product performance.

4. Pharmaceutical Raw Material Refinement: Iron removal and purification of pharmaceutical-grade powders such as APIs, excipients, and traditional Chinese medicine powders, meeting GMP certification requirements and ensuring drug safety and efficacy.

5. Fine Chemical Industry: Iron removal and purification of fine chemical powders such as electronic chemicals, specialty chemicals, and high-purity materials, meeting high-purity process requirements.

Selection Guide

• Standard Type: Suitable for iron removal and purification of general powder materials, offering cost-effectiveness and simple operation and maintenance. Ideal for industries such as food and chemicals.

• High-Efficiency Type: Suitable for applications requiring higher iron removal efficiency, with higher magnetic field strength and superior iron removal performance. Ideal for industries such as new energy materials and pharmaceuticals.

• Customized Type: Customized based on special material characteristics or specific process requirements to meet unique operational needs.

Selection Considerations: Comprehensive selection based on material characteristics (particle size, moisture content, ferromagnetic impurity content, processing capacity), process requirements (iron removal efficiency, automation level), installation space, and other factors.

Installation and Maintenance

• Installation Requirements: The device should be installed at an appropriate location in the powder conveying system to ensure uniform material flow through the filter element. Check foundation dimensions before installation to ensure level installation. Electrical wiring must comply with relevant codes, with proper grounding installed.

• Routine Maintenance: Regularly inspect the filter element for wear and clean or replace it as needed. Check the insulation of the electromagnetic coils to ensure electrical safety. Regularly clean accumulated material around the device to maintain cleanliness.

• Important Notes: Keep personnel away from the equipment during operation to prevent accidents. Before performing maintenance, disconnect the power and post warning signs. Regularly check the operational status of the equipment to ensure proper functioning.